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August 10, 1999Salisbury Post; Rowan County, NC

 

Local News

Weaver learns to make Harris tweed

BY KATHERINE PALMER
FOR THE SALISBURY POST

           
There is only one place in the world where Harris tweed is woven.

Clustered along Scotland's western coast drifts a handful of far-flung islands called the Outer Hebrides, and it is there that I dreamed away the spring of my Watson year.

Few people know of these remote isles, although they boast some of the most striking scenery I encountered during my entire journey. They are thought perhaps to be lonely, populated by a reserved people who maintain their Gaelic culture and language. Yet only there is Harris tweed woven, as it has been for generations. Both the fabric and the folk that produce it are veiled in intriguing mystery.

Harris tweed has a curious reputation; somehow this venerated woolen fabric has gone down in history as the scratchy stuff of grandfather's Sunday jacket or dully colored cap. Yet today's Harris tweed is an entirely different creature altogether — it is light, soft, supple, subtly colored.

And it is the only textile I know which is protected and regulated by an act of the British Parliament. The cloth, according to Her Majesty, must be handwoven in the Outer Hebrides, in the home of the weaver, using Scottish pure new wool that has been spun and dyed in the islands.

The Isle of Lewis is the largest of the western isles; its capital, Stornoway, or Steornabhagh, as the local Gaelic speakers call it, is the home of Lewis Castle College, an old institution whose campus boasts an excellent harbor view, thick forests and a lovely 19th century stone castle. It is also the only institution authorized to instruct new weavers in the art of Harris tweed weaving.

I wasn't prepared for the enormous, hulking looms that greeted me when I first enrolled at the college. These mechanical wonders defy the definition of handweaving, since they are actually powered by foot.

In its infancy, the tweed industry began on wooden hand looms like the ones I'd been using in Germany and Finland. But as demand outpaced the supply of cloth which could be woven on such looms, the clever Scots turned their eye to a new machine, the Hattersley.

Long a mainstay in the Borders area of Britain, these industrial revolution relics were appropriated by Harris tweed weavers as a means to produce more cloth at a faster rate without mechanization.

They are solely operated by two foot pedals, which are linked in an intricate and precise way to the gears and cams which control the pattern, advance the threads and fling the shuttles back and forth.

Recently, Harris tweed weavers began using the newer, wider Griffith rapier loom, which was designed specifically to accommodate current cloth cutting techniques in the fashion industry. This modern contraption, which costs as much as a small car, whizzes out meters of cloth with amazing rapidity, is capable of a wider variety of pattern combinations than its predecessors and is pedaled like a bicycle.

But the Griffith is a pretentious creation, smug in its precision, sure of its capabilities. Call me the old fossil shaking her finger and droning on about “newfangled” ideas, but I found the Hattersley a more appealing machine, despite its limitations and clatter.

After a few busy weeks of pedaling, I affectionately nicknamed my loom Hattie. She was gracefully molded cast iron, painted a soft, ethereal mint green, proud despite her age, which she knew she was showing, and still ready to put out a few meters of cloth to show those Griffiths a thing or two.

Most weavers on the islands are men, so my weaving background seemed to surprise my teachers, Angus and Mal. These two gentle fellows oversaw my instruction during a period when the school had no other pupils, so they could tailor lessons to match my interests. And I was interested in learning as much as I could.

Angus mapped out a prodigious course for me. First I had to master the pedal timing — Hattie was dangerous during those first days as my inexperienced feet sent shuttles flying in all directions. After I finished weaving the ancient warp which had been left on the loom, I was given my first new warp. I had to tie every single thread — 672 in all — in the new warp onto the old one before Hattie was ready to go again.

I progressed through several simple warps before I began to whine for more challenge, more colors and more shuttles. Mal, a former industry designer, had an eye for color and designed most of my warps for me. His creativity was constrained by the colors the school had available for student use — mostly brown — but you'd never know it to look at the stunning end results.

Harris tweed is a twill weave, but that encompasses a number of elegant weave structures. Diamonds, hound's tooth, celtic, herringbone — the range of possibilities is amazing. Most pattern changes are simple, requiring only re-threading before weaving can begin. Some of the more complicated designs, however, require a trip under the loom, best done in a pair of coveralls with an array of wrenches on hand.

Color amplifies the possibilities available to the creative weaver. Throughout my stay on Lewis, I was constantly awed by the subtle beauty of the island's ever-changing hues. The light, the landscape, the soaring clouds and brilliant sun, all blended into natural harmonies that soothe the soul.

These colors once inspired the Hebridean weavers, who used natural plant dyes, and remain at the heart of design today. There are no flat colors in Harris tweed. Every strand of yarn, even those that appear to be solid colors, is composed of a blend of dyed wools; take a closer look sometime and marvel at the mix of shades hidden in every piece of cloth.

Once a tweed has been woven, it is delivered to the mill for finishing. Each piece of cloth is washed, felted, finished and inspected on-site before it receives the renowned orb trademark. I took field trips to the two largest mills to see this process in action.

The mills also dye and spin the wool into threads, which they then measure and prepare for the weavers. They also select the colors and designs for the next season, so the work that was being done when I was there was, at the earliest, for the spring of 2000.

When I wasn't busy weaving, my host family, the Ferdinandos, kept me entertained. They included me in all their activities and shared island life and culture with me. On weekends, we drove through the countryside past heather moors and stacks of drying peat, past the sparkling surprise lakes which dot the landscape, and through the mountains of Harris.

We visited all the well-known historical sites and those hidden nooks known only to locals. They took me to see highland dancing, and I even went along with them to a traditional ceilidh being held in the local school. On sunny days, we picnicked on the sparkling, pristine beaches and wished their azure waters would warm up so we could swim.

At the end of the course, I received a certificate which, if I ever chose to use it, would enable me to enter the ranks of Harris tweed weavers. I was reluctant to leave the bonny, billowy western isles, but I took with me an in-depth knowledge of a very unique textile and the environment in which it is created. That, and over 100 meters of beautiful, rainbow colored Harris tweed.

 

 

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